CNC Splitter Services
At Advanced Seals and Gaskets Ltd, we utilise advanced horizontal splitters built to the highest engineering standards and equipped with the latest technology. Our focus on delivering consistent, precise product thickness and exceptional quality sets us apart within the foam and rubber industry.
Our CNC-controlled splitters feature integrated laser sensing technology for exact product run settings and ongoing monitoring. This ensures flawless dimensional accuracy throughout the splitting process. Alongside this technology, our expert operators closely supervise each production run to guarantee superior outcomes every time.
Splitters Enquiry
For information on CNC Splitter Services please complete the following quick enquiry or call us on +44(0)1384 252555.
Help and guidance
If you prefer to discuss your specific application or requirements directly, please contact our sales office on 01384 469100. Alternatively, you can email us your details and questions by clicking the provided link, and one of our representatives will respond promptly.
Technical CNC Splitter Services
Call now to learn more about our splitter capabilities and processes.
What are Splitters?
Splitters are essential in foam and rubber manufacturing, designed to convert large, bulky materials into thinner, more manageable layers. These thinner layers can then be further processed into various components such as gaskets, seals, cushioning pads, and insulation. Industries served include automotive, aerospace, construction, and general manufacturing.
We ensure precise control over product thickness—ranging from 1mm to over 1000mm (1 metre)—by using fully calibrated measurement and testing equipment throughout the production process, guaranteeing the highest quality standards.
Capabilities of Splitters
- Cutting Mechanism: Splitters use a sharp blade or cutting wire to slice materials into thinner sheets.
- Horizontal Configuration: Typically, splitters operate horizontally, allowing easy feeding and better control of the material during cutting.
- CNC Control and Laser Sensing: Advanced splitters utilise CNC systems with laser sensors to automate and precisely regulate cutting thickness and consistency.
- Manual Monitoring: Skilled operators set up and supervise the splitter to ensure flawless operation and output.
- Automatic Blade Sharpening and Positioning: Some splitters feature self-sharpening and blade positioning systems, minimising downtime and maintaining cutting efficiency.
- Thickness Range: Our splitters can handle materials ranging from fragile sheets (approximately 1mm) to thick blocks exceeding 1000mm.
- Quality Cut: The splitters deliver clean, precise cuts with minimal waste—key for applications requiring material efficiency and high-quality edges.
Benefits of using Splitters?
Splitters provide exceptional control over product thickness, offering versatility and precision in the final product. They improve material efficiency, resulting in reduced waste and cost savings while promoting sustainability. The clean, smooth cuts produced lessen the need for further finishing, enhancing overall productivity.
Our horizontal splitters include automatic blade sharpening and positioning, ensuring continuous production at the highest specifications without unnecessary interruptions.
Advantages of using Splitters?
Using splitters streamlines the manufacturing process by reducing material waste and ensuring consistent thickness and product quality. These benefits translate into improved productivity, greater cost-efficiency, and superior finished goods.
By combining precision cutting, automation, and material efficiency, splitters play a vital role in optimising foam and rubber manufacturing processes.
Please contact us using the form below or by calling us on +44(0)1384 252555.